6. Solid state manufacturing
Few processes use this type of shaping, mainly because of the cost of the equipment involved and the small number of alloys that can be chosen as a matrix.
The most common example is superplastic alloys. The mixture of propanol and particles is placed between two sheets of superplastic metal, such as aluminum alloy 7475
[122]
. CMMp sheets are formed by plastic deformation of the metal alloy around the hard, low-deformation particles.
The authors carried out tests with whiskers and silicon carbide particles. In both cases, the properties obtained were excellent, particularly ductility (elongation at break from 3.6 to 12.5%). However, the presence of propanol, which has to be evacuated by vacuum evaporation, and the excessively long...
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Solid state manufacturing
Costs
Today, the cost of reinforcing particles is highly variable, with a downward trend in prices. For example, a pound (= 0.454 kg) of particles can vary from 2 to 40 Canadian dollars, depending on the nature and size of the particles, whereas a pound of processed aluminum (finished parts) used to cost only 1 to 2 dollars, depending on the alloy and, above all, the quantity. We need to keep a close eye on the price of aluminum, which...
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