Overview
ABSTRACT
This paper proposes a methodological approach proposal for the study and realization of a foundry plant. The chronological phases of the project are discussed here, from the choice of the foundry site to the first parts production. It reviews global plant studies, buildings, equipment, material flows, without forgetting personnel, energy, quality and environmental aspects. A methodology for calculating production needs is proposed: liquid metal, molds, cores and others, taking into account different losses or yields.
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Denis ROUSIERE : Engineer from Institut National des Sciences Appliquées (INSA) and École Supérieure de Fonderie (ESF) - Former Foundry Technical Manager - Former International Engineering Project Manager - Former Honorary Professor, École Supérieure de Fonderie et de Forge – Sèvres, France - Trainer for the Association Technique de Fonderie – Paris, France
INTRODUCTION
Casting is a field that continues to undergo major changes, which are having a major impact on engineering through new design and shaping methods.
The project for setting up a foundry is approached in its entirety, covering both administrative and technical aspects. The approach is progressive, and each stage is carefully addressed: choice of site, calculation of production requirements and equipment characteristics, starting with those of the mold, the strategic center of the foundry. Specifications must be precise and exhaustive, covering specific machines, transport equipment, distribution and storage, so as to avoid any misunderstandings with suppliers. For optimum plant start-up, it is advisable to involve maintenance personnel and to plan training periods for operating staff. A ramp-up period enables you to check that your requirements are fully in line with your planned capacities.
Commitment to an environmental approach is not easy in this sector, and the crucial issues remain the fight against soil, water and air pollution, and noise. Clearly, taking these issues into account in any new engineering project has far-reaching consequences.
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KEYWORDS
substainable dévelopment | foundry | Engineering | project management | new plant | Metallurgical industry
EDITIONS
Other editions of this article are available:
- Archived version Dec 2011 1 by Denis ROUSIERE
Foundry engineering - Installation and production start-up
Engineering study
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