Overview
ABSTRACT
The needs analysis for the components of a mold highlights two types of materials. On the one hand, the material forming the frame must present good shock resistance, an average hardness and a high dimensional stability. It often consists of a structural steel or a tool steel for the cold working of fine metallurgic structures. On the other hand, hardness and resistance to heat is favored for mold cavities. Tool steels for hot working with a very fine structure from traditional or powder metallurgy are often privileged.
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Thomas MUNCH : ENSAIS-EAHP engineer - Associate Professor of Mechanics - Former Hage Injection Manager
INTRODUCTION
The main factors influencing the longevity of plastic injection molding tools are design, mechanical engineering and choice of materials. The cost of tooling is often very high, consisting mainly of the manufacture of cavities. The cost of steel is proportionately low. This is why the choice of steels is based primarily on technical criteria, with the purchase price being secondary. A judicious choice enables effective action to be taken to considerably increase tool life.
Requirements in terms of material properties are specific to the carcass, cavities and moving parts of the mold. These include impact strength, yield strength, thermal conductivity, chemical resistance, wear resistance, and suitability for machining, heat treatment and polishing.
The properties of steels depend above all on their composition and heat treatment: knowledge of the influence of these parameters on the specific requirements of plastic injection molding helps to optimize tool life. However, the practice of heat treatment presents risks linked to the specificity of the steels generally chosen. By taking these phenomena into account, the risk of destroying cavities during heat treatment can be considerably reduced.
The steelmaking process also makes it possible to significantly optimize certain properties that are essential for specific applications in the plastics industry.
A number of situations require properties that cannot be obtained with steels. Other materials can be used to meet these sometimes conflicting needs.
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KEYWORDS
| | metallurgy | | heat treatements |
Moules pour l'injection des thermoplastiques. Choix des aciers
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