Article | REF: R7001 V1

Non-destructive inspection of metals

Author: Philip MEILLAND

Publication date: December 10, 2025 | Lire en français

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    Overview

    ABSTRACT

    Non-destructive inspections are widely used to check the integrity of components (metallic or non- metallic), during their manufacturing or in service. The most active sectors are civil and industrial infrastructures (including energy) and the aerospace industry.

    This article details recent developments of metal inspection with ultrasonics, infrared thermography, eddy-currents, and other electromagnetic techniques. Specificities will be highlighted, linked to the physical properties of metals: acoustic, thermal, electric, and magnetic.

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    AUTHOR

    • Philip MEILLAND: Scientific advisor - ArcelorMittal Maizières Research (Maizières-lès-Metz, France)

     INTRODUCTION

    Non-destructive testing aims to determine the integrity of components either during their manufacture or in service. Solid metals, mainly alloys based on iron, aluminum, titanium, copper, etc., are widely used for such components. Their physical properties, particularly in the areas of acoustic propagation, thermal conductivity, electrical conductivity, and their potential magnetic behavior, allow for a wide range of inspection techniques to be considered. We will discuss inspection techniques using ultrasound, infrared thermography, magnetostatic techniques (magnetoscopy), and electromagnetic techniques (including eddy currents).

    This article omits other techniques (visual inspections, dye penetrant testing, camera or X-ray imaging, etc.) which are covered in specific articles in the collection.

    Non-destructive testing can provide essential information about:

    • the presence of internal defects, in particular using ultrasonic testing;

    • the presence of subcutaneous defects that can be detected by ultrasound or infrared thermography;

    • the presence of surface defects, which can be detected by magnetic particle inspection, eddy current testing, infrared thermography, or ultrasonic testing.

    This article first details the issues involved, then briefly presents the various techniques, specifying how to take into account the physical properties of metals. Finally, several applications of defect detection are described, including the technological advances now available.

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    KEYWORDS

    electromagnetism   |   thermography   |   ultrasonic waves   |   metals   |   non-destructive examination   |   eddy-currents


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