Overview
ABSTRACT
In the transformation process of polymers into plastic materials, the knowledge of the relationships between pressure, the specific volume and temperature or even between pressure, density and temperature is fundamental. This is even so more the case with injection, the most widely used process. Indeed, during removal, the thermoplastic polymer contracts and the volume filled by the solidified part becomes inferior to that of the mold cavity. This contraction corresponds to an organization of matter according to a semi-crystalline structure which is denser than the amorphous phase of the molten state. Through the identification of the critical parameters which govern plastic injection, PvT measurements allow for the improvement of the simulation software parameters for such phenomena and thus for rendering them more predictable.
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Read the articleAUTHORS
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Bernard LE NEINDRE: Doctor of Science - Director of Research at the French National Center for Scientific Research (CNRS)
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Patrick CANCOUËT: Doctor of physical sciences, chemical engineer - Research and Development Director (ATOMER)
INTRODUCTION
Knowledge of the relationships between pressure, specific volume and temperature (PvT) or between pressure, density (the inverse of specific volume) and temperature (P, , T) of polymers is fundamental to the transformation of polymers into plastics, particularly in the most commonly used process: injection molding. During injection molding, a cavity is filled with molten thermoplastic polymer. The part contracts as it cools, and the volume occupied by the solidified part is less than that of the mold cavity (a phenomenon commonly referred to as shrinkage). This contraction corresponds to the organization of the material into a semi-crystalline structure that is denser than the amorphous phase of the molten state. In the crystalline phase, chain segments assemble in an orderly, compact fashion. In addition, during cooling, defects appear, some of which are appearance defects or shrinkage, others geometrical defects or warpage. PvT measurements make it possible to identify the critical parameters that control plastic injection molding, and to improve the parameters of software simulating these phenomena by making them more predictable.
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