Temperature monitoring in concrete and influencing factors
Article REF: C2278 V1

Temperature monitoring in concrete and influencing factors

Authors : Gaël LE BLOA, Jean Michel TORRENTI, Agathe BOURCHY

Publication date: November 10, 2025 | Lire en français

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Overview

ABSTRACT

This paper explores technological advancements in concrete temperature monitoring, highlighting thermal control methods and their impact on structural durability. It examines the various stages of cement hydration, challenges posed by extreme temperatures, and innovative solutions such as wireless sensors.

Emphasis is placed on the importance of real-time monitoring to prevent cracking and optimize concrete quality, in compliance with current standards.

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AUTHORS

  • Gaël LE BLOA: Head of Approvals & Certifications - Hilti Western Europe (Boulogne, France)

  • Jean Michel TORRENTI: Research Associate - UMR MCD, Gustave Eiffel University – Cerema (Marne-la-Vallée, France) - Director of Research - ESITC Paris (Arcueil, France)

  • Agathe BOURCHY: Researcher - MAST Department – CPDM Laboratory, Gustave Eiffel University (Marne-la-Vallée, France)

 INTRODUCTION

Accurate monitoring of concrete temperature is crucial in building and civil engineering structures, as it is a key parameter in ensuring the strength and durability of structures. Massive structures, such as bridges, dams, or large buildings, are particularly exposed to extreme temperature variations and stresses related to early-age strength. In this scientific and technical article, we will discuss in detail the issue of concrete temperature, its significant challenges, and the various monitoring methods available.

With technical advances and increasing demands on structural performance, it is essential to understand the hydration reaction of concrete. Hydration is a complex process that takes place in several stages, and understanding it provides a better understanding of temperature variations within the material. In addition, various factors influence this reaction, such as the composition of the concrete, the water/cement ratio, the admixtures used, and environmental conditions. These factors can lead to significant heat production during concrete setting, which requires special attention when monitoring temperature.

Firstly, accurate monitoring of concrete temperature helps to control cracking, which can result from thermal variations and internal stresses. Secondly, it contributes to the proper management of concrete deformation, particularly at an early stage when the material is still vulnerable.

Several methods for monitoring concrete temperature are available, each offering specific advantages. Wired sensors, such as thermocouples, provide accurate and reliable measurements, while wireless sensors offer greater flexibility and simplified installation. Automated measurement systems are capable of collecting and analyzing data in real time, providing continuous monitoring of the concrete curing process. In addition, digital modeling tools provide predictions and simulations to anticipate temperature variations in structures.

In conclusion, this article discusses concrete temperature monitoring as a key parameter for ensuring the strength and durability of building and civil engineering structures. By providing an in-depth understanding of the hydration reaction of concrete, temperature-related issues, and available monitoring methods, this article aims to enrich knowledge in this crucial field. The results presented, perspectives, and recommendations will serve as a basis for future projects, while highlighting the current limitations of the study and opportunities for future research.

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KEYWORDS

Concrete   |   cracking   |   Construction durability   |   temparature monitoring   |   cement   |   real-time monitoring

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