Mini-factories

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M7130 V2 Article

Mini-factories

Author : Jacques ASTIER

Publication date: September 10, 2008 | Lire en français

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Overview

ABSTRACT

The "mini-factory" phenomenon is relatively recent. Until the 50s, the expansion of the steel industry was based upon a single transformation process of iron ore in blast furnaces and then in steel mills which increasing yield. The mini-factories transform the steel scrap via electric arc furnaces and rolling, with a yield at first of less than 100,000 tons/year and later more significantly. The mini-factories or the integrated medium size plants producing primary metal or cast iron are more specifically presented in this article.

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AUTHOR

  • Jacques ASTIER : Former Director of the French Iron and Steel Research Institute (IRSID)

 INTRODUCTION

The phenomenon of "mini-mills" is relatively recent: until the decade beginning in 1950, the expansion of the steel industry was based on :

  • a single scheme:

    Iron ore

    .

    Blast furnace

    .

    Steelworks

    (mainly based on the Martin furnace, but also on the Thomas converter — especially in Western Europe — and then switching to oxygen);

  • steady growth, both in the unit capacities of blast furnaces and steelmaking reactors, and in the plants themselves, rising rapidly to 1 Mt/year, then 5, and now reaching, or even exceeding, 10 Mt/year.

    It was against this backdrop that mini-factories gradually sprang up, first in 1950 and then more rapidly thereafter:

  • with the :

    Scrap metal

    .

    Electric arc furnace

    .

    Lamination

  • and often...

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