Overview
ABSTRACT
Injection molding machines do play a key part in the manufacturing of a whole variety of plastic products. This article deals with their architecture and characteristics. The clamping and injection units are thoroughly reviewed, with a particular focus on their reliability. Practical methods are developed to help assessing the overall characteristics of a press, namely its availability, dry cycle* and reliability, as well as highlighting what’s at stake here. Different presses architectures are outlined, including standard as well as special presses, such as multi-material systems, injection-compression, intrusion or micro-injection devices.
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Thomas MUNCH: ENSAIS-EAHP engineer - Mechanical engineer - Former Injection Manager, Hager SAS, Obernai, France
INTRODUCTION
Plastic injection molding involves filling the cold cavities of a mold with molten plastic, then demolding the resulting part once it has cooled and solidified.
The mould cavities are filled by introducing molten plastic material under pressure into the mould cavities.
The temperature of the cavities is regulated to a value that cools the injected material.
The injection-molded parts, formed by the plastic material solidified in the cavities, are extracted from the mold by means of a mold opening and an ejection device.
The cost price of injected parts is closely linked to the hourly cost of the press and its technical performance, in terms of precision, reliability and speed. That's why it's important to know and quantify them.
We'll be looking at the characteristics of the injection and clamping unit, which are fundamental to both part quality and production profitability. Of prime importance are the overall qualities of the press, such as real availability, reliability and maintainability, and, above all, the means of measuring them.
Special machines such as injection-compression presses, micro-injection molding machines and multi-material systems, which are becoming increasingly common, are described in detail, and their architectures examined in depth.
The standard press, its use and process optimization are described in
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KEYWORDS
clamping unit | injection unit | dry cycle | multi-material systems
Injection molding machines
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