Overview
ABSTRACT
Selective laser melting of a metal powder bed is an additive manufacturing technique that allows the production of complex parts up to medium runs for various industries such as medical or aerospace. To make the most of this technology, it has to be integrated into a complete value chain from upstream design conception to downstream post- treatment. This article deals with this complete value chain. After nearly a decade of commercial life, this technology is evolving toward a standard framework that is under construction worldwide.
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Sébastien PILLOT: R&D Engineer - CETIM-CERTEC, Bourges, France
INTRODUCTION
Appearing in the late 1990s, selective laser melting (SLM – ) is a manufacturing technique that adds material layer by layer, known as iterative, and belongs to the family of additive manufacturing processes. It provides innovative solutions for the direct manufacture of mechanical parts using the appropriate material. It is a process designed to manufacture complex, high value-added parts from a CAD (Computer-Aided Design) file in a short time and without tooling.
This technology has applications in several industrial sectors, mainly the dental, medical, polymer injection molding, aerospace, defense, and luxury goods industries. It can be used for rapid prototyping, but above all for the production of small or medium-sized series of parts. In this case, we refer to it as direct manufacturing.
The main advantages of this technology are reduced lead times and tooling, weight reduction, customization, the creation of internal thermal control channels known as "conforming," and a reduction in the number of components in an assembly by producing parts with geometries that cannot be achieved using conventional processes.
This article on laser fusion discusses the value chain, from design to post-processing, necessary to ensure a high level of quality for these different industrial sectors.
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KEYWORDS
selective laser melting | dentistry | medicine | aeronautics | aerospace | injection tooling | material and adapted design
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Optics and photonics
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Selective laser melting of metal powder beds
Bibliography
- (1) - AYRE (M.) - DMLS design guide V4. - http://prezi.com/qgiujvngqxj0/ copy-of-dmls-design-guide-v4/
- (2) - MANFREDI (D.), CALIGNANO (F.), KRISHNAN (M.), CANALI (R.),...
Standards and norms
- Standard specification for additive manufacturing Titanium-6 Aluminium-4 Vanadium with powder bed fusion - ASTM F2924-12 - 2012
- Surgical implants – Metal-based products. Part 3: Forging alloy based on titanium, aluminum 6, and vanadium 4 - ISO 5832-3 - 1996
- Aluminium et alliages d'aluminium. Pièces moulées. Composition chimique et caractéristiques mécaniques - NF EN 1706 - 05-10
Directory
Manufacturers – Suppliers – Distributors (non-exhaustive list)
Laser melting machine manufacturers
3D SYSTEMS (formerly PHENIX SYSTEMS) http://www.phenix-systems.com/
LASER CONCEPT http://www.concept-laser.de/
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