Cocoa and chocolates

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FPR271 V1 Process sheet

Cocoa and chocolates

Author : Sébastien ROUSTEL

Publication date: December 10, 2021 | Lire en français

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Overview

ABSTRACT

This process sheet concerns the production of cocoa and chocolates. The first steps of the process which allows the production of cocoa from the harvest of cocoa pods, then the elaboration of semi-products of cocoa from the cocoa beans, as well as their transformation which allows to pass to chocolates are discussed. After a brief description of the products and their economic environment, the various operations implemented during manufacture are presented as well as their control parameters. Finally, the last part deals with the physico-chemical composition of the finished product.

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AUTHOR

  • Sébastien ROUSTEL : Ingénieur en chef des ponts, des eaux et des forêts (ICPEF) On leave from the civil service, Château-Chalon

 INTRODUCTION

Synonymous with pleasure and indulgence, chocolate comes from the fruit of the cacao tree: the cocoa bean. Its origins date back to Aztec and Mayan civilizations, where it was consumed as a beverage. Imported into Europe in the 16th century, it wasn't until the mid-19th century that the term "chocolate" came into use. Today, the chocolate industry involves a wide range of players, from producers - mostly small-scale planters scattered across the world's humid tropics - to consumers, mainly located in temperate countries.

The processing chain can be divided into three levels:

  • production of walking cocoa (fermented and dried cocoa beans);

  • production of semi-finished products: cocoa butter, cocoa powder, cocoa mass/paste;

  • chocolate production, ultimate processing of semi-finished products in combination with sugar and possibly milk powder (milk and white chocolate).

In the course of these transformations, numerous operations are required, such as fermentation, drying, roasting, grinding, pressing, formulation, blending, conching and shaping. The quality of finished products depends on how these operations are carried out, but is also closely linked to the characteristics of the raw materials used.

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KEYWORDS

cocoa   |   chocolate   |   roasting   |   conching

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